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QINGDAO CUISHI PLASTIK MACHINERY CO., LTD

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Tags samfurin

Granulator

High quality high fitarwa zafi filastik pellet / bututu / cubeextruder inji roba sake yin amfani da kayan aiki

SJ jerin guda dunƙule extruder filastik inji yafi shafi extrude PP, PE, PET, PVC, ABS, PS, PA ect material.It dauko musamman gear akwatin, kuma yana da fasali na low m, barga Gudun, high dauke iya aiki, dogon sabis rayuwa. .Sanye take da daban-daban mold da karin kayan aiki, zai iya samar da filastik bututu, takardar, jirgi, granules da sauransu .It yana da fasali na sauki tsari, high fitarwa, barga extrusion matsa lamba, da kuma low cost.

Aikin:DJ85 guda dunƙule pelletizing layi
Danyen abu & dabara PE fina-finai
Samfurin ƙarshe PE granules
Ƙarfin fitarwa 120-200kg/h , ya dogara da halayen kayan.
Tsawon tsakiya 1.14m

pp pelletizing layi robobin sake yin amfani da na'ura granulating na'ura sharar da filastik granules yin inji

Ma'auni (CSJerin Mataki Biyu Compactor-Granulator):

Model (mataki biyu)

Saukewa: CS85-100

Saukewa: CS100-120

Saukewa: CS130-150

Saukewa: CS160-180

Saukewa: CS180-200

Diamita Maɗaukaki (mm)

85

100

130

160

180

L/D

25-42

25-42

25-33

25-33

25-33

Iya aiki (kg/h)

150-200

300-350

500

600-700

800-1000

Aikace-aikace:

PE, PP fim, Silk, Flakes (≤0.5mm), Bags, da dai sauransu.

Lura, mu CS jerin compactor granulator na iya zama hanyar yanke tsiri, ko hanyar yankan zoben ruwa don zaɓi

Ya ƙunshi:

belt conveyor(karfe detector) → Compactor → Main extruder(vacuum degassing system) → Mai canza allo na hydraulic → Sub-extruder →

Canjin allo na na'ura mai aiki da karfin ruwa → Tsarin yankan zobe na ruwa → Na'ura mai zubar da ruwa → Tsarin busa iska → Adana hopper → majalisar kulawa

  1. Janar bayani

1.1Wurin bene

Gine-gine na asali, aikin ƙasa, aikin bango yakamata mai siye ya gama da kyau don karɓar wannan layin pelletizing.

Ya kamata mai siye ya samar da crane, forklift ko wasu kayan ɗagawa, kayan hawa da kayan aiki.

Wuri: da za a ƙera bisa ga shimfidar layi.

1.2Tushen wutan lantarki

Wutar da aka shigar:106KW (yawan amfani da wutar lantarki zai zama kusan 70%)

Tushen wutan lantarki:

Wutar lantarki: 3*380V+N+PE;

Haƙurin wutar lantarki: + 10%/-5%;

Wutar lantarki: 24VDC+220VAC;

Mitar: 50Hz+-2%

Waya/kebul:

- Wayoyi / igiyoyi daga samar da wutar lantarki don sarrafa majalisar (mai siye ya samar).

- Duk igiyoyin lantarki daga majalisar sarrafawa zuwa kowace na'ura (mai siye ya samar).

1.3Ruwan ruwa

Amfani:0.6T/h (sake sarrafa ruwa)

Ruwan sanyaya:

Ba tare da narkar da ko dakatar da ma'adanai kamar phosphor, sulfur, baƙin ƙarfe, da dai sauransu.

Yawan zafin jiki T1: max.15 ℃

Zazzabi mai fita T2: T2=T1+5℃

Matsin shigowa, min: sanduna 2.5

Taurin: 5-8ºdH;

Reflux: ba tare da matsa lamba ba

Tushen ruwa:

Daga samar da ruwa zuwa kowane inji guda (mai siye ya samar). 

1.4Matsewar iska:0.6M3/min, 0.4 ~ 0.7Mpa

1.5Ma'aikatan aiki

2-3 Mutane

1.6Man shafawa

An samu a cikin kasuwa na gida akan shawarar mai siyarwa (mai siye ya samar).

  1. Sharuɗɗan kasuwanci

2. 1MacHine list & Farashin

A'a.

Sunan na'ura

Samfura

Qty(saiti)

1

Mai ɗaukar belt

 

1

2

Compactor

 

1

3

DJ85/33single dunƙule extruder

DJ85/33

1

4

Nau'in Plate Mai Canjin allo na Hydraulic160

 

1

5

Tsarin yankan zobe na ruwa

 

1

6

Injin cire ruwa mai girgiza allo

 

1

7

Silo

 

1

8

Lantarkimajalisar ministoci

 

1

2.2Sharuɗɗan biyan kuɗi

- 40% a matsayin ajiya ta T / T.

- 60% a matsayin ma'auni ta T / T kafin bayarwa da kuma bayan dubawa.

2.3Lokacin bayarwa

A cikin kwanaki 50 na aiki daga ranar samun ajiya.

2.4Shiryawa

Fim ɗin filastik. 

2.5Garanti

Watanni 13 don sassa na injiniyoyi daga ranar lissafin kaya.Garanti na watanni uku ga abubuwan lantarki idan wutar lantarki a masana'antar Mai siye ba ta tsaya ba.

cuishi zai cajin farashin mai siye na kayan gyara bayan kayan aiki ba tare da garanti ba kuma ya ba da jagorar fasaha na dogon lokaci.

2.6Shigarwa & Gudanarwa

- Ya kamata mai siye ya shirya don shigarwa lokacin da kayan aiki suka zo, kamar samar da wutar lantarki, samar da ruwa, leburanci da cranes, da dai sauransu.

- cuishi zai shirya don neman biza ga injiniyoyi, waɗanda za su je masana'antar Buyer don aikin kwamishina.

- Ya kamata mai siye ya ba da tikitin jirgin sama na zagaye-zagaye ga injiniyoyi idan an amince da takardar izinin shiga, kuma ya biya kuɗin da aka samu kamar tsarin biza, abinci, masauki da izinin USD100 kowace rana ga kowane injiniya.

2.7Tabbatacce

- Kwanaki 60 daga ranar zance.

3.Ƙayyadaddun fasaha

3.1DJ85 Single dunƙule extruder

1 Mai ɗaukar belt
  A matsayin ƙayyadaddun ƙira, ɓangarorin filastik kamar fim, siliki, igiya, jakunkuna, yadudduka waɗanda ba saƙa ba ana isar da su cikin kwandon kwandon tsarin cuishi ta hanyar na'urar ciyar da bel.Ana haɗa saurin isar da na'urar ciyar da bel ɗin tare da cikar kwandon shara, kuma ana daidaita saurin isar da kayan sharar ta atomatik gwargwadon cikar kwandon shara.Motar wutar lantarki: 1.5kwNisa na bel conveyer: 400mmTsawon sufuri: 5000mmTare da gano karfe: alamar Sinanci
2 Compactor
   Wuka mai motsi a cikin kwandon shara tana juyawa don yankewa da murkushe abubuwan sharar da ke shiga cikin kwandon.Wuka mai jujjuyawa mai sauri, yayin da take murƙushe kayan, tana haifar da zafi mai zafi don bushewa da sharar.A lokaci guda kuma, tare da taimakon tsarin kula da zafin jiki na musamman da aka tsara da kuma tsarin kulawa da sauri, an riga an riga an yi amfani da sharar da ke sha da zafi a ƙasa da yanayin zafi.raguwa.Sharar da aka rigaya ta ruguje tana haɗa shi ta hanyar tsagi mai jagora a cikin bangon silo, kuma an tilasta shi cikin ganga ciyar da extruder ta hanyar centrifugal na wuka mai juyawa.Ta hanyar wannan haɗin gwiwar tsari na murkushewa, bushewa da ƙaddamarwa, ana tabbatar da kwanciyar hankali da ingantaccen ingancin ciyar da sharar gida tare da ƙarancin ƙarancin girma.Motar ikon: 37kwKula da yanayin zafiHanyar sanyaya: sanyaya ruwaQty na rotary ruwan wukake:4PCSQty na kafaffen ruwan wukake: 9PCS

Saukewa: NSK

Sassan da aka tuntube da kayan shine bakin karfe

3 DJ85/33Single dunƙule extruder
  Sashin tsari na musamman (ganga, dunƙule) wanda aka tsara don nau'ikan sharar gidakayan za su iya narke kuma su sanya kayan sharar da aka riga aka haɗa su a hankali.Sharar robobi za a narkar da su gaba daya kuma a sanya su a cikin tsarin ƙira da aka yi niyyaTsawon 32D zuwa 36D.Gearbox: babban juzu'i, ƙaramar amo, Tauraron hakora niƙa akwatin kaya tare da yanayin sanyaya na wajeIkon moto: 55kw, Mitar sarrafawa ta inverterGudun dunƙule: 0 ~ 120rpm

Abubuwan dunƙule da ganga: 38CrMoA1A, maganin nitride

Inner surface jiyya kauri: 0.4 ~ 0.7mm,

L/D: 33:1

Diamita na dunƙule: φ85mm

Hanyar kwantar da hankali: hanyar kwantar da iska mai karfi

Hanyar dumama: ta masu dumama

Yankin dumama 6

Ikon dumama kamar 48KW

Hanyar sanyaya Mai sanyaya fan: 0.33KW X 5 = 1.65KW

BiyuVakumDegassingtsarin:

Wutar lantarki: 2.2kw

Salon tacewa: tace ruwa.

Vacuum dakin: zane na musamman, yankuna biyu.

Vacuum tube: zafin jiki da bututun roba mai jure matsi.

 

Ingantacciyar shaye-shaye na masu canzawa kamar ƙananan ƙwayoyin cuta da danshi daga narkewa don haɓaka ingancin granules.

Tsarin kare kai:

Over-load kariya na mota.

Kariyar wuce gona da iri na dunƙule.

4 Nau'in Plate Mai Canjin allo na Hydraulic160
     fitarwa3

Girma (mm)

d1

d2

d3

d4

h1

h2

D1

D2

D3

N-M1

N-M2

L

W

H

Φ280

Φ254

Φ254

Φ280

6

6

Φ380

Φ330

Φ266

12-M24

8-M20

420

230

480

Wurin tacewa Iyawa Dumamaiko Na'ura mai aiki da karfin ruwaiko Matsi Zazzabi
550 cm² ≤2200kg/h 10.2kw 3 kw

≤35MPa

 

≤350℃

 

 

 

 

Mai canza allo mai faranti guda biyu:

· Hita mai siffar zobe don daidaitacce kuma tsayayyiyar dumama.

· Aiki marar yatsa da saurin allo.

· Na'urar rufewa mai sassauƙa.

· Bakin allo: babban madaidaici, sawa mai juriya da juriya.

Diamita: 160mm

Motar wutar lantarki: 2.2kw

5Tsarin yankan zobe na ruwa

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fitarwa5
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  1. Ana daidaita saurin pelletizing ruwa ta atomatik har sai pellet ɗin uniform na ƙarshe ya bayyana.
  2. Ana amfani da na'urar pneumatic don ciyar da wuka don tabbatar da kyakkyawar hulɗa tsakanin

ruwa da mutuwa, kuma ana daidaita matsi na wuka ta atomatik zuwa

tabbatar da karfin yankan uniform na wuka.

Fara tsarin tare da maɓalli ɗaya don ƙara yawan aikin gabaɗayan tsarin

dace;

A kwance mutun yankan fuska

Ƙarfin abin yanka: 2.2kw

Ƙarfin famfo ruwa: 2.2kw

Abin yanka shine sarrafa mitar ta inverter

6 Injin cire ruwa mai girgiza allo
  Advanced dewatering allon jijjiga haɗe tare da kwance centrifugal bushewa zai iya cimma kyakkyawan aikin bushewa da ƙananan amfani da makamashi.cuishi ya ɗauki rufaffiyar ƙira kuma an sanye shi da murfin mai hana sauti, wanda ke da ƙaramin ƙara kuma ya fi dacewa da mai amfani.

  • Vibrosieve

Ƙarfin Mota: 0.25kw*2.

Sassan da ke tuntuɓar ruwa: SUS304.

Haɗa sieves: ba welded.Shigar da gyarawa ta skru, don dacewa da maye gurbin sabon sieves a nan gaba.

An kewaye maɓuɓɓugar ruwa da roba, don hana daga babban bambancin girman da ya haifar da tsufa na bazara.

Zane na musamman don hana ƙananan ƙazanta fadawa cikin famfo na ruwa.

  • Centrifugal bushewa

Motoci: 3kw.

Juyawa gudun: 1460rpm

Sassan da ke tuntuɓar ruwa da granules: SUS304.

7 Silo
  Ingancin iya aiki: 700LMaterial na ɓangaren da ke hulɗa da kayan Bakin Karfe
8 Lantarkimajalisar ministoci
  Tsarin sarrafawa yana ɗaukar Siemenscontrol, kuma an sanye shi da allon aikin taɓawa na masana'antu (abu na zaɓi)

  • Mai wayo akan: Taka mai maɓalli ɗaya

Dangane da jeri na ma'ana da buƙatun aiwatar da kayan aiki, tsarin cuishi da ke da alaƙa yana fahimtar farawa mai maɓalli ɗaya, don haka guje wa kurakurai a cikin tsarin farawa na hannu.

  • Smart kashewa: kashe maɓalli ɗaya

Tare da taimakon naúrar da aka keɓance ta musamman, tsarin cuishi zai iya gane rufe maɓalli ɗaya na gabaɗayan tsarin don guje wa lalacewar kayan aiki da rashin aiki ya haifar yayin rufewar hannu.

  • Na'urar dakatar da gaggawa

cuishi yana sanye da aikin dakatar da gaggawa, wanda ake amfani dashi azaman gaggawa don haɗari maras tabbas yayin aikin na'ura, yana rufe dukkan tsarin da sauri da sauri don guje wa haɗari na biyu da raunuka.

  • Tsarin Kariya

Na'urar kare lafiyar rayuwa

Tsarin cuishi yana yin la'akari da lamuran aminci na kayan aiki yayin aiki.Kowane tashar aiki da matsayi na jujjuya suna sanye take da maɓallan aminci na lantarki don tabbatar da amincin kayan aiki yayin aiki da kuma guje wa haɗarin haɗari yayin aikin kayan aikin don haifar da cutarwa ga masu sarrafa abokin ciniki.

  • Riƙe aikin filastik

Tare da taimakon madaidaicin tsarin kula da zafin jiki da ƙirar haɓakawa da aka yi niyya na sashin aiwatar da filastik, tsarin cuishi na iya tabbatar da aminci da kwanciyar hankali na ingancin pelleting na ƙarshe.

  • Na'urar kariya ta wuce gona da iri don ɗakin ɗaki

Tare da taimakon ka'idodin sarrafawa na yau da kullun da cikakken fahimtar aikin kayan aikin da aka sake fa'ida daban-daban, tsarin cuishi na iya tabbatar da cewa kayan sharar da aka sarrafa sun sami mafi kyawun yanayin preheating da haɓakawa a cikin ɗakin haɓaka, kuma yana iya guje wa kayan dawo da filastik daga haɗawa. .Ƙunƙarar zafi ko lalacewa a cikin ɗakin ajiya.

Sunan mahaifi: Schneider

Saukewa: CHNT

Babban canji: CHNT

Mai hana kewayawa: CHNT

Lura: Buƙatar abokin ciniki don samar da waya daga majalisar sarrafawa zuwa kowace na'ura.

 

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3.2 Sashe na Sashes: FOC

Bangaren injina

No

Suna

Naúrar

Qty

1

Zafin yankan ruwa

guda

2

2

Screw cire kayan aiki

saita

1

3

Asbestos safar hannu

biyu

1

4

Shigar da fitar da hatimin shaft mai

saita

1

5

Vacuum O-ring

guda

2

Kayan lantarki

No

Suna

Naúrar

Qty

1

AC contactor

guda

1

2

Maɓalli

guda

2

3

Tebur mai zafi

guda

1

4

Thermocouple

guda

2

 

 

4.Bincike kafin Bayarwa

Mai siyarwa ne ke da alhakin shirya gwajin gwajin kafin bayarwa.

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  • Na baya:
  • Na gaba:

  • Ku rubuta sakonku anan ku aiko mana