PET takardar samar line
Layin takardar PET Single Layer tare da 0.3-1mm, nisa 800mmh
The PET takardar samar line ne daya daga cikin takardar samar Lines tare da m fasaha, balagagge fasaha da kuma barga kayan aiki yi a cikin kamfanin.Kalanda, madaidaicin gogayya mai sanyaya, na'urar iska ta tasha biyu, da sauransu.
Kayan aiki yana da ƙaƙƙarfan tsari kuma yana da kyau a cikin aiki.An tsara dunƙule da ganga da kyau.
Dukan inji yana da abũbuwan amfãni daga uniform plasticization, barga extrusion, high fitarwa da kuma dogon sabis rayuwa.
Na'urar ƙwanƙwasa da ƙima ta sa takardar ta zama da kyau ta hanyar aikin daidaitawa mai kyau.
Takardar PET da aka samar da wannan kayan aiki za a iya zama thermoformed a cikin daban-daban marufi kayayyakin, yana da kyau gas shinge Properties, ba ya ƙunshi wasu Additives, da tsarki da kuma tsafta, yana da kyau tauri da extensibility, da kyau kwarai sake amfani., za a iya amfani da ko'ina a cikin kayan lantarki, kayan wasan yara, abinci, magani da sauran marufi da kuma faffadan masana'antar bugu.
Idan aka kwatanta da kayan aiki irin na gida, ƙaddamarwa ya fi 30% mafi girma.Hakanan ana iya amfani da wannan layin samarwa don PS, PP, PE da sauran samfuran takarda.
Layin takardar dabbobin da suka haɗa da ciyarwa, masu fitar da wuta, layukan narke (ciki har da tacewa, awo) ya mutu, zanen simintin gyare-gyare, jan hankali da iska.
Zane bayanan asali
Fasalolin kayan aikin layin samar da takardar PET:
1. Ƙaƙwalwar ƙira na musamman yana ƙara ƙarfin samar da naúrar yayin da yake tabbatar da haɗuwa da babban ƙarfin filastik, tare da ƙarfin samar da 1.5 ton / hour.
2. Za'a iya amfani da ƙirar maƙura mai sau biyu na mai ɗaukar hoto na ciki-nau'in mutun don daidaita nisa na samfurin akan layi akan yanayin tabbatar da daidaiton kauri.
3.Ainihin tsarin sarrafawa na kayan lantarki da aka shigo da shi yana tabbatar da kwanciyar hankali da amincin tsarin.
4. Calender uku-nadi tare da karkace ciki kwarara tashar, da ciki bango ne CNC mota-wanke, da kuma zafin jiki yana da tabbacin za a sarrafa a cikin ± 1 ° C.
5. Yin amfani da Siemens PLC, ana sarrafa dukkan tsarin ta atomatik ba tare da daidaitawa ta hannu ba.
6. Cikakken atomatik ninki biyu na winder, sarrafawa ta hanyar servo motor, saurin sauri 60m / min
7. Raw kayan: polyester tsantsa albarkatun kasa, ko polyester sake fa'ida kayan:
Nau'in PET: yanki na albarkatun kasa,
φ 3mm * L3mm, Girman yawa: 700 ~ 880kg/m3
2.3 Nau'in kayan sake amfani da polyester:
PET kwalban, PET guntu sake amfani da abu, diamita 3mm- diamita 6mm, Kauri ≥ 0.15mm, Intrinsic danko: 0.5 ~ 0.65g/dl
Abubuwan da ke ciki: ≤ 0.5 ‰
8. samfur halaye: Kauri: 0.3-1.0mm
Tsarin: Layer guda, rabon Layer: 100%
Nisa: 800mm (bayan datsa)
Diamita mai jujjuyawa (mafi girman): 600mm (iyakar ƙirar injina)
Saurin samarwa: 3 ~ 30m/min
iyawar extrusion: Ƙirar ƙira: 450kg/h
Ƙayyadaddun fasaha
Kashi na 1: Twin dunƙule mai watsa shiri/extruder 75/132kw 40:1
Bushewa da hadawa da albarkatun kasa 2m3 busassun hadawa hopper
Tsarin ciyarwa: Ciyarwar karkace
tsarin ciyarwa: ciyarwar ma'aunin awo
Tsarin sanyaya: sanyaya iska
Tsarin famfo mai tilastawa: Ruwan zoben injin famfo + tankin buffer
Rage Akwatin Gear: Babban Akwatin Rage Magudanar Wuta Mai Girma NSK
Production line karfe frame dandamali: Ciki da allo canza goyon baya, narke famfo da mutu rataye
Kashi na 2: Mai canza allo, famfo mai aunawa da kuma T siffar mold
Kashi na 3: naúrar calender uku tare da diamita 400 500 500mm
Ana iya daidaita calender mai zaman kanta daga gaba zuwa baya, sama da ƙasa
Kashe naúrar: Aluminum idler
Gogayya na robar roba daya da nadi karfe daya 160mm motor 1.5kw
Aiki tare ta atomatik tare da daidaita tashin hankali
Mai sauya mitar ABB
Babban firikwensin ƙaura na Jefferson na Italiyanci
Kashi na 4 Sashe na 4: Tarakta / Shet mai cire 1 saiti yanke gefen yanki: da wuka 2 inji mai kwakwalwa
Kashi na 5: matsayi biyu winder 1 saiti
Kashi na 6 sassan lantarki
Ya haɗa da ɓangaren sarrafa zafin jiki kuma yana ɗaukar ƙaƙƙarfan gudu-gurbi.Bangaren sarrafa tuƙi, injin mitar mai canzawa, Siemens PLC, allon taɓawa ta Taiwan vellon.Gudun sarrafawa da matsa lamba rufaffiyar madauki ana gane su don na'urar watsawa na extruder.Cikakken ƙararrawa, kariya, da bayanan tarihi a kowane matakai don sauƙaƙe samarwa da sarrafawa.
Ⅲ.Cikakken bayanin layin samarwa
Sashe na I: twin dunƙule extruder
1. albarkatun kasa hadawa da tsarin ciyarwa 1 saiti
Sanye take da busassun hopper hadawa, tare da girma na 2 cubic mita
Bakin nada feeding.Bakin karfe na waje bututu, spring sanya da high quality spring karfe.Ana iya cika kayan ta atomatik ta hanyar firikwensin matakin kayan.
1.0) Mai ba da ma'auni
An shigar a farkon ganga 1 saiti
Ciyarwar ma'auni, ƙarfin motsa jiki: 1.5kw
Ana sarrafa yanayin ƙa'idar saurin ta mai sauya mitar AC
2.0) twin dunƙule extruder 1 saiti
2.1) Motar Direba ɗaya: Ɗauki injin mitar mitar, tare da ƙarfin 132kw;Gwamna:Zaɓi mai sauya mita;
Gudun dunƙule: 30--300rpm; watsa wutar lantarki: haɗakarwa
Gearbox: Babban mai rage karfin juyi.
An haɗa raguwar saurin gudu da rarraba wutar lantarki don ƙarfafa ƙira na iya ɗauka;
An yi kayan aikin daga ƙarfe mai inganci mai inganci.Bayan carburizing da quenching, kayan aikin yana ƙasa daidai.Daidaiton machining yana sama da sa 5. Taurin haƙori ya kai hrc60-65.An gyara bayanin martabar haƙori da helix don tabbatar da cikakkiyar haɗin kai na kayan aiki a ƙarƙashin kaya, tare da ƙaramar amo da babban karfin watsawa;
The man lubrication tsarin yafi rungumi dabi'ar nutse mai da lubrication da Multi-point fesa lubrication don tabbatar da cewa duk motsi nau'i-nau'i ne ko da yaushe lubricated;
Sabon tsarin hatimi da aka ƙera da zoben hatimin alama da aka shigo da su suna tabbatar da kyakkyawan aikin hatimi na shigarwa da rafukan fitarwa;
Lubricating mai sanyaya: farantin zafi Exchanger, kewaya ruwa sanyaya;Rubutun man mai: ginannen ciki;
Twin dunƙule extrusion tsarin: screw element:
Diamita na dunƙule shi ne ￠ 75mm, wanda aka haɗa tare da mandrel ta ci gaba spline involute;Ingantacciyar ƙira ta kwamfuta, ƙirar ƙira, ingantaccen tsabtace kai da musanyawa;
Dangane da kayan aiki da fasaha na sarrafawa, kuma tare da taimakon shekaru masu wadata a cikin tsarin dunƙule R & D da ƙira da fa'idodin software, haɗin ginin ginin zai iya fahimtar ayyukan isar da filastik, haɗawa da haɗawa, watsawa mai ƙarfi. homogenization, shaye devolatilization, matsa lamba gina extrusion da sauransu.
Kayan abu: babban ingancin 38CrMoAlA nitriding karfe bayan jiyya na nitriding na sa'o'i 72;Hanyar juyawa ta dunƙule: juya a hanya guda.
Material: Ya sanya daga high-ƙarfi gami karfe high-ƙarfi quenching da tempering jiyya, taurin 300-350hb, composite forging, inganta ƙarfi da taurin, da kuma tabbatar da watsa buƙatun na dunƙule karfin juyi.
Silinda: Silinda yana ɗaukar ƙira na yau da kullun, wanda za'a iya haɗa shi da yardar kaina, ingantattun injina da ingantacciyar musanyawa.Ganga abu: high quality 38CrMoAlA nitriding karfe bayan 72 hours nitriding jiyya;
Dumamar ganga: ana amfani da dumama wutar lantarki, simintin tagulla da simintin gyare-gyaren aluminum, da dumama zafin jiki
Ganga mai sanyaya: an karɓi sanyaya fan, tare da ƙarancin amfani da kuzari da ƙaramin canjin yanayin zafi, wanda ke dacewa da sarrafa dabbobi.Haɗin tsakiya:
Kayan simintin gyare-gyare na ƙarfe, mashin daidaitaccen mashin ɗin, yana tabbatar da daidaitaccen daidaituwa tsakanin yanayin watsawa da silinda da coaxiality na bututun fitarwa na watsawa da dunƙule.
Taimakon Silinda:
Tsarin tallafi sau biyu, aikin barga;
An tsara tsarin matsi na motsi na axial tsakanin goyon bayan Silinda da Silinda don kawar da lalacewa da rawar jiki na extruder saboda haɓakar zafi na Silinda.
Silinda mai haɗa kusoshi:
Za a yi amfani da ƙuƙumma mai ƙarfi da ƙarfi don haɗa silinda
Base: Tushen yana da ƙarfi kuma sanye take da kushin damping na injin na musamman, wanda ke da ƙarancin girgiza, ƙaramar amo, barga aiki kuma babu tushe na musamman.
Murfin Silinda: Tsaga nau'in murfin murfin bakin karfe na kowane sashe na babban injin silinda an sanye shi da kayan rufi, wanda yake da kyau kuma mai dacewa, yana inganta tasirin tasirin kayan aiki, yana rage yawan kuzari, yana rage zafin jiki na waje na Silinda, kuma yana hana kumburi.
injin famfo tsarin
injin famfo: ruwa zobe injin famfo + Tushen famfo
Tankin naɗaɗɗen ruwa: bakin ƙarfe injin murɗaɗɗen tankin rabuwa, sanye take da farantin hasumiya tace grid na ruwa don sauƙaƙe tacewa da ƙazanta.
Tsarin matakai biyu na tanki mai ɗaukar ruwa zai iya sarrafa cirewar ruwa ta atomatik, al'amura masu canzawa da sharar gida.Da kyar za a iya shafar matakin injin motsa jiki yayin aikin cirewa.
Ana amfani da bututun roba mai ƙarfi, wanda ke da sauƙin rarrabawa kuma yana iya taka rawar kiyaye zafi.
Kowane yanki na vacuum yana sanye da tsarin vacuum mai zaman kansa, wanda ke da babban matakin 'yanci kuma baya tsoma baki tare da juna.Matsaloli a cikin yanki ɗaya ba zai shafi tsarin duka ba.
Ƙirar tashar tashar jiragen ruwa ta musamman tana ba dabba damar fitowa daga tashar jiragen ruwa ba tare da shiga cikin bututun injin ba idan abin ya faru.Mai dacewa don rarrabawa da tsaftacewa.
2.3 mai haɗin kai 1 yanki
Babban ingancin nitriding karfe (38CrMoAlA) materia
nitriding magani, sanye take da matsa lamba firikwensin rami
Sashe na II: Mai canza allo da famfo mai aunawa da T siffar mold
mai canza allo shafi biyu saiti 1
metering famfo 1 saita halayyar
duk masu ragewa suna ɗaukar masu rage Dongli don tabbatar da daidaiton watsawa.
firikwensin matsa lamba da narke bututu
hali
Ana amfani da firikwensin don samun matsa lamba a gaban famfo.
ta hanyar tsarin sarrafawa, ana amfani da firikwensin matsa lamba don sarrafa madauki na extruder, wanda zai iya daidaita saurin extruder ta atomatik da ƙarar blanking, don tabbatar da kwanciyar hankali na extrusion matsa lamba.
Mold mai siffar T 1 saiti
hali
chrome plating da polishing.Taurin ya fi HRC 55
Layer rabo: guda Layer
Faɗin samfur mm ɗari takwas da tamanin
Kashi na 3: Naúrar calender uku tare da diamita
1. uku roll calender1 saiti
hali
igiya mai jan na'urar tasha gaggawa da na'urar tasha gaggawa ta Schneider.
nadi clamping da rabuwa: na'ura mai aiki da karfin ruwa Silinda an daidaita, da kuma zamiya rungumi dabi'ar linzamin kwamfuta dogo.
tashar hydraulic tana ɗaukar ƙirar ƙira ta atomatik, tare da matsakaicin matsa lamba na 8Mpa.
Yanayin zafin jiki mai daidaita abin nadi: sanyaya kaskar ruwa, ta amfani da chiller ruwa don sanyaya ruwan, (mai sanyin ruwa yana buƙatar Zaɓin)
nadi rata daidaita servo motor iko, wanda za a iya saita da daya key a cikin tsarin sarrafawa.(ƙarin zaɓuɓɓukan da ake buƙata)
ana iya daidaita calender sama da ƙasa, gaba da baya.
Faɗin samfur mm ɗari takwas da tamanin
Kauri samfurin Min.min mm sifili maki biyar
Max.max mm aya ta biyu
Mai Rage Independent Drive Dongli ragewa
Tuba Motar Motar mitar mitar kw maki biyu tara
Motar tafi da gidanka kw sifili maki bakwai biyar
Kashi na 4: Tarakta/Takarda mai kwashe 1 saiti
hali
babba yi roba Roll, ƙananan yi karfe yi gogayya
Ana gane sarrafa tashin hankali tsakanin gogayya da rollers uku, da kuma tsakanin ja da juyi.Lokacin da injin gabaɗaya ya yi sauri kuma aka samar da kauri daban-daban, ba a buƙatar sarrafa hannu, kuma ana iya ƙara saurin a lokaci guda don sanya kayan aiki su yi aiki akai-akai.An karɓi firikwensin ƙaura na Jefferson na Italiyanci.
maɓallin turawa na'urar dakatar da gaggawa
tare da tsarin trimming.Hakanan an sanye shi da kayan aikin iska guda biyu na sharar gida.
Mai Ragewa: Dongli alama
1. winder 1 saita halayyar
Lokacin iska
Tashar matsayi biyu/biyu
servo motor iko
Naúrar datsa.Farfadowar kayan abu
Tare da tsarin trimming.Kuma sanye take da kayan jujjuyawar sharar gida biyu.
Yanke wuka zagaye.
Torque Motor yana tattara gefen sharar gida
Na'urar ajiyar fim ta atomatik
canje-canje a lokacin atomatik
Aluminum jagora abin nadi: φ = 76mm, L = 1100mm surface ruwan inabi hadawan abu da iskar shaka magani.
Za a iya adana zanen gado 16m;
Kashi na 5: matsayi biyu winder 1 saiti
Tsarin iska: cibiyar turret, yanayin iska mai rata;
Ayyukan sakewa: Yana da ayyuka guda biyu na sake jujjuyawa lamba da sake jujjuyawa rata;
KASHI NA 6 Tsarin tuƙi na lantarki
Ana amfani da tsarin tuƙi na lantarki don samar da na'urorin tuƙi don rarrabuwar dabbobi daban-daban, gami da babban sashin extrusion, abin nadi mai sanyaya, juzu'in juzu'i da jujjuya matsayi biyu.
Lokacin da aka karɓi ra'ayoyin encoder don na'urar watsawa, daidaiton kwanciyar hankali na saurin zai iya kaiwa 0.1%.Dole ne a tabbatar da sarrafa saurin sauri da sarrafa matsa lamba don na'urar watsawa na extruder.Ana buƙatar daidaitattun watsawa don babban extruder da abin nadi mai sanyaya,
don tabbatar da daidaiton haƙurin haƙuri na takardar PET.Ana amfani da na'urori masu iyo ko na'urori masu auna tashin hankali don daidaitawa da sauri tsakanin kalandar nadi uku da tarakta.
saitin saurin daga abin nadi mai sanyaya zuwa sashin juzu'i yana cikin alaƙar sarkar sauri don tabbatar da cewa saurin layin layin samarwa yana daidaitawa, kuma ana iya ba da saurin madaidaiciyar layin samarwa ta hanyar abin nadi mai sanyaya bisa ga ƙayyadaddun samfurin. , kuma ana iya saita shi ba bisa ka'ida ba.
Sashe na 7 Kayan aikin sarrafa takardar layi da sauran kayan taimako
1..On line silicone mai shafi tsarin da.Man siliki mai rufi da tanda 2m
Tsarin dawo da sharar kan layi saiti 2
2. Uku mirgine calendering zafi musayar
3. Dumama da sanyaya ruwa (wanda chiller ya samar)
yanayin musayar zafi na mirgina uku
4. Pet sake amfani da kayan crystal tsarin
5. 30HP Air sanyaya Chiller
1. línea silicone man shafi tsarin da.Man siliki mai rufi da tanda 2m
Tsarin dawo da sharar kan layi saiti 2
Tare da tanda 2m, gefe ɗaya mai rufi da man siliki
4. Pet sake amfani da kayan crystal tsarin
5, 30HP Air sanyaya chiller
| PARAMETER MISALI | SYF-30 |
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| Ƙarfin firiji | Kw 50Hz/60Hz | 92.6 |
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| 110.66 |
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| Samar da wutar lantarki da abubuwan lantarki | 380v 50HZ |
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| Mai firiji | Suna | R22 |
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| Yanayin sarrafawa | Bawul ɗin haɓaka ma'auni na ciki |
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| The kwampreso | Nau'in | Rufe nau'in vortex |
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| Ƙarfi (Kw) | 27.4 |
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| Na'ura mai kwakwalwa | Nau'in | Babban inganci jan ƙarfe sanye da aluminium fins + ƙaramin amo na rotor na waje |
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| Fan iko da yawa | 0.75Kw*3 |
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| Ƙarar iska mai sanyaya (m³/h) | 28290 |
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| The evaporator | Nau'in | Nau'in kwandon ruwa |
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| Ruwan da aka daskare (m³/h) | 22.07 |
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| 26.48 |
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| karfin tanki (L) | 580 |
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| Ruwan famfo | Ƙarfi (Kw) | 3 |
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| Daga (m) | 40 |
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| Yawan kwarara (m³) | 25 |
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| Bututu diamita dubawa | DN65 |
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| Tsaro da kariya | Compressor overheat kariya, overcurrent kariya, high da low matsa lamba kariya, wuce kima kariya, lokaci jerin / lokaci kariya, shaye overheat kariya. |
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| Girman injina | Dogon (mm) | 2500 |
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| Nisa (mm) | 1000 |
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| High (mm) | 1700 |
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| Gabaɗaya ikon shigar da bayanai | KW | 34.5 |
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| Nauyin injina | KG | 1100 |
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| Note: 1.The refrigerating iya aiki dogara ne a kan: misãlin ruwa mashiga da kanti ruwa zafin jiki 7 ℃ / 12 ℃, sanyaya mashiga da kuma kanti iska zafin jiki 30 ℃ / 35 ℃. | ||||
| 2.Scope na aiki: daskararre ruwa zafin jiki kewayon: 5 ℃to35 ℃; Daskarewa ruwa mashiga da kanti zafin jiki bambanci: 3℃to8 ℃, The yanayi zafin jiki ne ba fi yadda 35 ℃. | ||||
| Yana da haƙƙin canza sigogi na sama ko girma ba tare da sanarwa ba. | ||||
