PET madaurin layin lucy 2022.3.8
Ⅰ.Jerin Kayan aiki
| No. | Sunaye | Yawan |
| 1 | Kayan aikin Dehumidifying da Crystallizing | 1 saiti |
| 2 | SJ-75/33 Single dunƙule Extruder | 1 saiti |
| 3 | Ba tsayawaMai Canjin allo | 1 saiti |
| 4 | Mold | 1 saiti |
| 5 | Tsarin sanyaya Tankin Ruwa | 1 saiti |
| 6 | Dyin hayaniyaNa'ura | 1 saiti |
| 7 | TheRollers biyarKashe-kashe | 1 saiti |
| 8 | Tanda mai dumama | 1 saiti |
| 9 | Kashe Farko | 1 saiti |
| 10 | Tashi Na Biyu | 1 saiti |
| 11 | EmbossingInji | 1 saiti |
| 12 | Injin Siffar Zafitare da Tankin sanyaya | 1 saiti |
| 13 | Na'urar bushewa | 1 saiti |
| 14 | TheRollers guda ukuKashe-kashe | 1 saiti |
| 15 | Winder | 2saitas |
| 16 | Tsarin sarrafawa | 1 saiti |
Gabatarwa
1. Ƙarfin shigarwa: 120kw, ainihin amfani da wutar lantarki 70% na shi.
2. Abu: PET flakes
3. Girman Injin: 28*4*3.5m
4. Girman samfur: Kauri: 0.5-1.2mm Nisa: 9-19mm
5. Manpower: 2 mutane ake bukata don sarrafa dukan shuka
Ⅰ、Tsarin samarwa
Material → Dehumidifying da Crystallizing → Extruding → Mold → Cooling → Jawowa → Dumama tanda → Gabatar da dumama → Zane da Miƙewa → Ƙwaƙwalwa → Samar da Zafi → Zane → Winding
ⅡBayanan Fasaha
1,Kayan aikin Dehumidifying da Crystallizing
Sauran kamfanoni suna amfani da tsarin tsaye, kuma don bushewa ne kawai, kuma tsarin mu shine don cire humidification da crystallizing.Saboda sarkar kwayoyin halittar kwalban kwalban PET ta karye, kuma tsarinmu na iya danganta su kuma yana taka rawar gani na zahiri wanda zai iya inganta ƙarfin juzu'i na samfuran ƙarshe.
Babban sigogi na fasaha:
Yawan aiki: 600 kg;
Yawan: guda 2
Ƙarfin Motar Blender: 4kw
Ƙarfin motar fan: 2.2kw
Ikon dumama: 18kw (zai iya canzawa)
Injin ciyarwa ta atomatik 1 yanki Ƙarfin Mota: 2.2kw
2,SJ-75/33 Single dunƙule Extruder
Wannan injin sanye take da na'urar ragewa ta musamman, kuma gear da sassan axial suna ɗaukar ƙarfe mai ƙarfi mai ƙarfi kuma ana kula da su ta hanyar carburization, quenching, injin niƙa da sauran kayan aiki, kuma an daidaita su tare da ɗaukar nauyi mai ƙarfi wanda ke da halayen babban ƙarfin ɗaukar nauyi, barga watsa, da kuma m yadda ya dace da dai sauransu The abu na dunƙule da ganga ne 38CrMoAlA, nitriding jiyya, ƙananan amo, lalata juriya, sa juriya.Ana sanyaya ganga ta iska, ana dumama da'irar dumama aluminum.Duk injin ɗin yana sanye da allo mai sarrafa zafin jiki ta atomatik, nunin dijital mai sarrafa zafin jiki mai hankali.
Babban sigogi na fasaha:
Dunƙule
Diamita: 75mm
Matsakaicin tsayin diamita: L/D33:1
Abu: 38 crMoALA
Zurfin Nitride: 0.5-0.7mm
Ganga
Abu: 38 crMoALA
Zurfin Nitride: 0.5-0.7mm
Tauri (HV): ≥940
Wuraren kula da dumama: yankuna hudu
Wutar lantarki: 24KW
Tsarin sanyaya: sanyaya iska
Akwatin Gear
Saukewa: QT200
Nau'in: Kayan aiki mai ƙima
Kayan aiki: 20 CrMnTi
Gear surface zafi magani: Gear surface quenching
Saukewa: NSK
Tsarin lubrication: tsarin lubrication na matsin lamba
Tsarin sanyaya: Tsarin sake zagayowar sanyaya mai zaman kansa na waje
Babban motar
Hanyar watsawa: Ikon inverter
Ikon watsawa: 22kw
Fitowa
Matsakaicin fitarwa 80kg/h
3,Ba tsayawaMai Canjin allo
Babban sigogi na fasaha:
Max.Matsin aiki: 16Mpa
Wurin Tace: 2*0.5m2
Daidaitaccen Tace: 120 raga
Wutar lantarki: 8.4kw
Hanya biyu
4,Mold
An yi shi da kyakkyawan karfen mutu, yana da ingancin fitar da sauri da daidaito, tare da ƙarancin matsa lamba.
Babban daidaito, tsawon rai.
Orifice yana daidaitacce.
Zane ɗaya madauri
5,Tsarin sanyaya Tankin Ruwa
Sanyaya farantin tsiri da sauri don sarrafa crystallinity na robobi, wanda zai iya ba da garantin tsawo lokacin da aka ja farantin tsiri.
Babban sigogi na fasaha:
Material: bakin karfe.
Tashi-da-fadi daidaitacce
Tsarin kula da yanayin zafi
6,Dyin hayaniyaNa'ura
Babban sigogi na fasaha:
Motar wutar lantarki: 1.5kw
Juyawa gudun: 3800r/min
7,TheRollers biyarKashe-kashe
An yi amfani da shi don jawo farantin tsiri, ya ƙunshi rollers biyar.
Babban sigogi na fasaha:
Ikon inverter, watsa sarkar
Motoci: 3kw
Gudun gudu: 2-80 m/min
Roller diamita: 268mm
Roller tsawon: 250mm
8,Tanda mai dumama
An yi amfani da shi don sake dumama farantin karfe bayan an ja na farko
Babban sigogi na fasaha
Tsawon: 3000mm
Wutar lantarki: 18kw
Material: bakin karfe
9,Preheating da Jawowa
An yi amfani da shi don tsiri da aka riga aka yi zafi da shi da kuma preheating kuma.Wannan injin yana kunshe da rollers preheating guda biyar, kuma fom ɗin yana da matakai da yawa.Akwai babban wurin lamba tsakanin rollers.Sakamakon preheating yana da kyau kwarai, kuma preheating yana ɗaukar dumama thermocouple.
Babban sigogi na fasaha:
Ikon inverter, watsa sarkar
Motar wutar lantarki: 5.5kw
Wutar lantarki: 7.5kw
Roller diamita: 268mm
Roller tsawon: 250mm
Gudun juzu'i: 1-40 m/min
10,Five Roller Haul-off
Ya ƙunshi rollers preheating biyar.Samfurin yana multistep.
Babban sigogi na fasaha
Ikon inverter, watsa sarkar
Motar wutar lantarki: 7.5kw
Wutar lantarki: 7.5kw
Roller diamita: 268mm
Roller tsawon: 250mm
Gudun linzamin kwamfuta mai ɗaukar nauyi: 20-150m/min
11,EmbossingInji
Abubuwan abin nadi na embossing shine 38CrMnAl/A, magani na nitriding, emboss
Bayyananne, juriya mai kyau na abrasion
Babban sigogi na fasaha:
Abu: 38CrMoAlA
Motar wutar lantarki: 2.2kw
12,Injin Siffar Zafitare da Tankin sanyaya
An yi amfani da shi don kammala ƙira da sauri bayan ja na biyu da shimfiɗawa don ingantaccen sakamako.
Babban sigogi na fasaha:
Tsawon: 3000mm
Wutar lantarki: 12kw
Material: bakin karfe
13,Dyin hayaniyaNa'ura
Babban sigogi na fasaha:
Motar wutar lantarki: 1.5kw
Juyawa gudun: 3800r/min
14,TheRollers guda ukuKashe-kashe
An yi amfani da shi don ƙaddamarwa bayan kammala zane.Ya hada da nadi na karfe uku.
Babban sigogi na fasaha:
Ikon inverter, watsa sarkar
Motoci: 4kw
Roller diamita: 268mm
Roller tsawon: 250mm
Matsakaicin saurin madaidaiciya: 20-150 m/min
15,Winder1 saiti
Babban sigogi na fasaha:
Sarrafa Spindle: jujjuyawar motsi
Yanayin sarrafawa: juzu'i mai sarrafa motsi
Yanayin tuƙi: kaya
Girman diamita: 406mm
Motar karfin juyi: YLJ100-5/6
karfin juyi: 5N.M
16,Tsarin sarrafawa
Kammala duk sassan kuma haɗawa da sarrafa aikin layin samarwa.Ana iya sarrafa kowane bangare yadda ya kamata
Babban sigogi na fasaha:
