Layin WANKAN KWALALA PET Ƙarfin shigarwa: 1000kg/h
Tsarin ƙididdiga don sake yin amfani da kwalban PET 1000 da injin wanki
Mun yi farin cikin ƙaddamar da wannan zance, wanda shine zance don sake yin amfani da kwalbar PET da layin samar da wanki.Abun shigar da albarkatun kasa an kunshi tubalin kwalbar PET.
Za mu yi iya ƙoƙarinmu don magance kowace buƙatarku.
Wurin shigarwa na mai siye: Lebanon,
mai sayarwa: Qingdao sevenstars inji ko Qingdao cuishi injin filastik
www.cuishimachine.com Lucy mob : 008618669816188
Shawarar tana bayyana sigogin ƙira na layin wanka.Duk bayanan da suka gabata za su ƙare.Bayanan da aka watsa a baya ba su da inganci.
- Bayanan fasaha da farashi
- Tsarin fasaha da bayanin
- Kudi da lissafin kayan aiki
- Gabaɗaya sharuɗɗa don aikace-aikacen kwangila
1. Bayanan fasaha da farashi
1.1 PET kwalaben sake yin amfani da layin samarwa
An tsara layin sake yin amfani da shi don kwalaben PET da aka kwato daga ayyukan tattara shara na birni bayan an ware sharar da ke cikin wuraren shara da kwantenan sharar titi.
An tsara layin samarwa bisa ga sabuwar fasaha da garanti:
- Babban inganci da daidaito na samfurin ƙarshe;
- Babban aikin shigarwa, rage raguwa don wankewa, tsarawa da gyaran gaggawa;
- Mafi kyawun amfani da ruwa, abubuwan da ke tattare da sinadarai da makamashi;
- Haɓaka ingantaccen amfani da aiki.
1.2 Ciyar da albarkatun kasa:
| Abu | Sigar Fasaha |
| Tubalin kwalba max girma | 1100*1350*1100(mm) |
| Girman Tulun kwalba | 250 ~ 350 kg/m3 |
| Matsakaicin nauyin kwalba | 25-40 gm |
| Matsakaicin ƙarar kwalban | 500 ml ~ 2,500 ml |
1.3 Haɗin Tubalin Kwalban PET:
| Bayani | Halaye |
| PET kwalabe | Buɗaɗɗen kwalabe guda ɗaya |
| Matsakaicin nauyin kwalba | 25-40 gm |
| Rabo mai launi (kwalban launi daban-daban da kwalabe marasa gaskiya) | Yawancin kwalabe masu launi za su ƙara yawan ma'aikata don zaɓi na hannu.Launi na PET kwalban bulo albarkatun kasa ya kamata a riga-fitarwa, idan launi mai launi da kuma wadanda ba PET sun fi 20% ba, muna ba da shawarar abokan ciniki don gina tsarin gabaɗayan kwalban. mai saye shine kamar haka: 1. Tubalin kwalban da aka matsa 2. Abun cikin PET mara gaskiya |
| Label (zafi ko manne) | Alamar cire aikin layin samarwa ana aiwatar da aikin injiniya a cikin matakai biyu.Abubuwan lakabin da za a iya sarrafa su sun haɗa da takarda, BOPP, PET da PVC.Abin da ke cikin shigar da albarkatun kasa mai zafi mai zafi (PVC, da dai sauransu) kwalban kada ya wuce 50%.Idan ya zarce, ana ba da shawarar saita na'ura mai sanya alama guda biyu ko amfani da rarrabuwa ta atomatik/na hannu da ƙara tsarin sake zazzage alamar don guje wa nauyin sarrafawa bayan aiki. Bayanan abun ciki na lakabin da mai siye ya bayar shine kamar haka: 1. BOPP% 2. Alamar PET% 3. PVC Label % |
| Kwallan kwalba | (Kayan da aka dakatar) PP, HDPE |
| Hatimin hular kwalba | EVAPP (Abubuwan da aka dakatar) Idan gas ɗin hatimin an yi shi da PVC ko roba, ana iya tantance shi ta atomatik ta ƙarin injin rarraba flake. |
| Viscose | Narke mai zafi, wanda ba a narkewa a cikin ruwa |
| datti | Duk wani ƙazanta da ƙila an gauraye su a farfajiyar sake yin amfani da su.Waɗannan sharar gida sun haɗa da yashi, ƙasa, gilashi, ƙwayoyin inorganic, kwayoyin halitta, yumbu, takarda, sauran ruwaye, da dai sauransu. Dukan abin da ke cikin sharar kada ya wuce 1%. |
| Ba-PET ganga jimlar abun ciki (ban da PVC/PP/PE ganga) | Kwantenan da ba PET ba (ban da kwantena PVC/PP/PE) bai kamata ya wuce 0.1% na jimlar nauyin ba. |
| Akwatin PVC | Matsakaicin 0.1% |
| Akwatin PEPP | Matsakaicin 1%. Wannan nau'in ganga yana haifar da canji a yawan amfanin ƙasa kuma baya shafar inganci. |
| Karfe na Magnetic | Girman> 5.5mm, Max 0.5 - 1% |
| Aluminum da ƙananan ƙarfe ba na Magnetic ba | Girman> 5.5mm, Max 0.5 - 1% |
Bayanin A-ƙimar da aka gama ingancin samfur:
| abu | Bayanai |
| Viscose | 0.71 ~ 0.78 dl / g, layin samar da mu ba zai canza danko na albarkatun kasa ba. |
| Girman tattarawa | 200 ~ 300 Kg/m3 |
| Girman Filaye | 1mm ~ 14mm (Crusher raga girman girman 14mm) |
| Abun ciki na ruwa | <1% |
| PE, PP | ≤ 20 ppm |
| Takarda | ≤ 10 ppm |
| Ƙunƙarar zafi ko manne | ≤ 10 ppm |
| Karfe | ≤ 10 ppm |
| PVC | ≤ 20 ppm |
| Jimlar abun ciki na ƙazanta | ≤ 100 ppm |
* Ya dogara da ingancin sashin rarrabuwar hannu da ingancin kayan shigarwa.
Reference A-grade ingancin samfurin gama
- Za a canza bayanin da ke sama bisa ga ma'auni na abun ciki na kayan albarkatun shigarwa da bambance-bambancen yanki a cikin bayyanar kwalban
- Abubuwan da ke cikin ƙarfe suna da alaƙa da kayan aiki ta atomatik da matakin gudanarwa
- Abubuwan da ke ciki da kwanciyar hankali na PVC suna da alaƙa da na'ura ta atomatik, kayan shigarwa da matakin gudanarwa.
- Bisa ga ainihin ƙwarewar samarwa, a ƙarƙashin tsarin aiki na yau da kullum da kuma kiyayewa, rabon kwalban kwalban A-grade yana sama da 85% a ƙarƙashin kulawar ma'aikatan da aka horar da su.
1.4 Bukatun samarwa:
| Abu | Abun ciki |
| Yankin samarwa | 600m² |
| Yankin Kayan aiki | 85m*6m*5m (L*W*H) |
| Ƙarfin wutar lantarki | 3 Matsayi 380V 50Hz |
| Ƙarfin shigarwa na kayan aiki | 321KW, dumama ikon: 60KW |
| Ruwa | PH = 7, 10t / h (Dole ne a shigar da sharar ruwa magani) |
| Tufafi | 1t/h |
1.5 Ƙayyadaddun amfani da naúrar (dangane da samarwa kowace tan na flakes PET)
| Abu | Bayanai |
| Ruwa | 3 M3 (Hada tare da tsari online ruwa ceto tsarin, da ruwa replenishment za a iya rage da 50%) |
| Lantarki | 120 ~ 180 KWH (Radiyo daban-daban, amfani da wutar lantarki daban-daban) |
| Turi | 350-500 kg |
| wakili mai tsaftacewa | Akwai ma'auni daban-daban bisa ga tushen kwalban |
| Shiryawa | Jumbo bags*2 |
2.2 Ma'aunin Fasaha da Bayani:
| A'a. | Suna | Bayani | ||||||
| I | Sashin rabuwar lakabin | |||||||
 | Na'urar cire alamar za ta lalata kowace kwalban a cikin babban sauri, don sanya alamun an raba su daga jikin kwalban. | |||||||
| Fasaloli: Daga abun da ke cikin alamar albarkatun ƙasa, lakabin manne yana da sauƙin cirewa.De-lakabin shine akasari don lakabin mai rage zafi.Tsarin ƙwanƙwasa mai haƙƙin mallaka, babban diamita, ƙarancin gudu, da ƙira mai wayo yana magance matsalar masana'antu, cire abun ciki na lakabin kuma ya sa ya fi dacewa rage raguwar ƙimar bakin kwalban. | ||||||||
| 1 | Mai ɗaukar belt (seti daya) | Aiki: Don isar da kayan aiki ƙarfin motsa jiki: 2.2kw Nisa Belt: 800 mm | ||||||
| 2 | Mai cire lakabin (seti daya) | Aiki: don cire alamun ta gogayya tsakanin allo da makamai Ƙarfin motsi: 15 kw Alamar tsotsa wutar lantarki: 4 Yawan cirewa: kwalban da aka matsa: 95% Ƙimar kashe kwalban da ba a haɗa ba: 98% | ||||||
| II | Sashen Rarraba Manual | |||||||
 | Da hannu zaɓi kwalabe na PET na wani launi wanda ke buƙatar tsaftacewa.Duk sauran kwalabe daban-daban ana jigilar su zuwa cibiyar sarrafa kwalabe don daidaitawa.Ta haka rage farashin kayan aiki, inganta rarrabuwa, da rage sarari | |||||||
| Rarraba: Ƙarshe na ƙarshe na jikin kwalban kafin a murkushe, ƙarancin ƙazanta (sun haɗa da kwalabe masu inganci daban-daban, kwalabe masu launi daban-daban, ƙurar alamar alama, masu gyara ƙarfe, datti da sauransu) A cikin wuraren da kwalban sake yin amfani da ita ya fi sauƙi (ma'ana kwalabe masu launi ɗaya). >> 75%) | ||||||||
| 3 | Teburin rarraba da hannu (seti daya) | Aiki: Rarraba launi daban-daban, kwalabe na kayan abu daban-daban. Ikon motsi: 2.2kw Belt Material: PVC | ||||||
| 4 | Mai gano ƙarfe + na'urar rabuwa ta atomatik (seti daya) | Amfani: Don gano karafa ta atomatik | ||||||
| III | Sashin Murkushe Rigar | |||||||
 | mu jerin crusher an tsara shi musamman don murkushe kwalban PET.Yana da halaye na santsi ciyarwa, barga fitarwa, low makamashi amfani, low vibration da amo darajar, karfi tsarin, low kiyaye kudin da kuma dogon sabis life.The crusher saita zuwa rigar grinder, Bugu da kari ga yin amfani da tasiri na ruwa don bunkasa da Sakamakon tsaftacewa na PET, da aikin sanyaya ruwa don rage zafi mai zafi, don ƙara rayuwar sabis na wukake.Musamman yankan ruwan wukake na niƙa, Rage rawar jiki da hayaniya, Ƙara rayuwar wuka mai niƙa. | |||||||
| Features: Musamman tsarin zane crusher iya ƙara ruwa a lokacin da nika tsari, bari kwalban scraps wanke ga mataki na farko, kuma a lokaci guda, da zafin jiki na crusher jam'iyya da kayan aiki lalacewa za a iya rage, Mafi m don murkushe scraps da kuma rage foda na kwalban kwalba. | ||||||||
| 5 | Mai ɗaukar belt (seti daya) | Aiki: isar da kayan zuwa tasha ta gaba.Ikon Mota: 2.2 kw | ||||||
| 6 | Crushers (seti daya) | Aiki: Don murkushe kayan cikin ƙaramin girman ƙarfin motsi: 75 kw Adadin magudanar ruwa: 10 Duk kayan amfani da carbon karfe.Domin dole ne a tabbatar da karfi sosai. Crusher sanye take da kushin roba | ||||||
| IV | Sashin Wanke Mai iyo & Juya & Kurkure | |||||||
 | Jiki kwalban, kwalban kwalban da da'irar kwalban suna murƙushe tare, albarkatun ƙasa na da'irar kwalban da kwalban kwalban shine PP ko HDPE, bayan niƙa ɓangarorin gauraye, Yi amfani da bambanci a cikin takamaiman nauyi tsakanin robobi daban-daban (~ 1.3 / ~ 0.8), Matsakaici tare da takamaiman nauyi na 1, | |||||||
| Feature: Wanke ruwa: ƙirar ƙira ta musamman, abin nadi mai iyo, yadda ya kamata danna kayan cikin ruwa, rage yawan ɗaukar kwalban, rage asarar ƙãre samfurin kuma ƙara ƙarin ƙimar samfuran kayan haɗi. | ||||||||
| 7 | Mai ɗaukar nauyi (seti daya) | Aiki: don jigilar flakesMotor ikon: 3kw Babban Shaft Tsawon: 4500 mm Juyawa diamita: φ325 mm gudun: 34 rpm Abubuwan da ke hulɗa da flakes an yi su ne na SUS304 | ||||||
| 8 | Mai wanka mai iyo (seti daya) | Aiki: Cire alamomin, iyakoki da sauransu akan Ƙarfin mota: 3kw Motar babban yatsan hannu: 1.5kw | ||||||
| 9 | Na'urar cire ruwa mai sauri (seti daya) | Aiki: Cire mai da sauran ƙazanta Ikon Mota: 30kw Juyawa diamita: 500 mm Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| V | Sashen Wanke Zafi | |||||||
 | "Na'urar wanki mai zafi" za ta yi amfani da zafi, sinadarai da sojojin inji.Ɗauki juzu'i tsakanin guntu da guntu, da ƙarfi na sinadarai don cire ƙazanta daga saman kwalabe ta hanyar bushewar centrifugal.Za a iya sake amfani da ruwan sinadari nan da nan bayan tacewa mai sauƙi, wanda ke adana tsadar amfani da miyagun ƙwayoyi sosai. | |||||||
| Siffar: Mai wanki mai zafi + mai wanki mai jujjuyawa: Yadda ya kamata yana kawar da ragowar manne, mai da wasu ƙananan ƙazanta a saman kwalaben, wanda ke da mahimmanci ga rayuwar abubuwan abubuwan tacewa da ingancin samfur. | ||||||||
| 10 | Matsakaicin ciyarwa (seti daya) | Aiki: Canja wurin kayan aikin Mota: 3 kw Bangaren hulɗa da ruwa da kayan shine bakin karfe | ||||||
| 11 | Mai wanki (saiti biyu) | Aiki: Don wankewa da ruwan zafi da wanka don kawar da mai, datti da wasu tambari. Bangaren da ke hulɗa da ruwa shine bakin karfe 304. Tushen tukunyar jirgi (farashin da aka ambata bai haɗa da tukunyar jirgi ba, idan ya cancanta, ana iya nakalto shi daban) don samar da tururi, kuma ruwan zafi ya kai 90-95 ℃. A hankali ƙara soda caustic ko wasu kayan tsaftacewa kuma barin flakes a cikin tukunyar jirgi mai zafi don 8-10 mintuna. Wannan tukunyar gas mai zafi yana iya kawar da ƙazanta da lakabi daban yadda ya kamata da iyakoki, don haka ana inganta tsaftar kwalaben kwalbar sosai. | ||||||
| 12 | Mai ɗaukar nauyi (saiti biyu) | Aiki: Fitar da kayan a cikin mai zafi mai wanki. | ||||||
| 13 | Na'urar cire ruwa mai sauri (seti daya) | Aiki: Cire mai da sauran ƙazantaBearing: NSK Rotor shaft ta hanyar daidaita ma'auni mai ƙarfi. Sanya kushin roba don rage surutu Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| 14 | Mai wanki (seti daya) | Aiki: Don wankewa da ruwan zafi da wanka don kawar da mai, datti da wasu tambari. Bangaren da ke hulɗa da ruwa shine bakin karfe 304. Tushen tukunyar jirgi (farashin da aka nakalto ba ya haɗa da tukunyar jirgi, idan ya cancanta, ana iya nakalto shi daban) don samar da tururi, kuma zafin ruwa ya kai 90-95 ℃. A hankali ƙara soda caustic ko wasu kayan tsaftacewa kuma barin flakes a cikin tukunyar tukunyar zafi mai zafi na mintuna 8-10. Wannan tukunyar tukunyar gas mai zafi na iya cire ƙazanta da kyau da tambari daban-daban da iyakoki, don haka an inganta tsabtar kwalaben kwalbar. | ||||||
| 15 | Mai ɗaukar nauyi (seti daya) | Aiki: Fitar da kayan a cikin mai zafi mai wanki. | ||||||
| VI | Sashin rabuwar hazo | |||||||
 | Na'urar wanki mai saurin juzu'i na musamman da aka ƙera, yana da kyakkyawan aiki don cire manne da ƙananan ƙazanta a saman kwalabe, saman kwalaben bayan an wanke shi da ruwa, amma sauran sinadaran da suka rage. | |||||||
| Feature: Rinse+ iyo mai wanki: tsakiyar ra'ayin aiwatar shine ƙarin rabuwa da ƙazanta.Don matsar da sinadari wanda ya kasance saman kwalabe lokacin da mai zafi mai zafi, da kuma wasu daskararrun daskararrun da aka dakatar da su bayan an shafa, sanya su cikin ruwa mai tsabta don yin juzu'in zuwa wankewa na ƙarshe, tabbatar da zubar da kwalabe mafi Tsafta da Bayyanawa.Makullin tsari na maganin ƙãrewar samfurin magani da ragowar daskararrun da aka dakatar yana a wannan matakin.Wannan shine matakin ƙarshe na tsabtace samfurin da aka gama.Muhimmancin a bayyane yake. | ||||||||
| 16 | Na'urar cire ruwa mai sauri (seti daya) | Aiki: Cire mai da sauran ƙazantaBearing: NSK Rotor shaft ta hanyar daidaita ma'auni mai ƙarfi. Sanya kushin roba don rage surutu Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| 17 | Babban saurin gogayya mai wanki (seti daya) | Aiki: Cire mai da sauran ƙazanta Rotor shaft ta hanyar daidaita ma'auni mai ƙarfi. Sanya kushin roba don rage surutu Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| 18 | Mai wanka mai iyo (seti daya) | Aiki: Cire alamomin, iyakoki da sauransu akan Ƙarfin mota: 3kw Motar babban yatsan hannu: 1.5kw Adadin abin yatsa: 3 Abubuwan da ke hulɗa da ruwa an yi su ne na SUS304 | ||||||
| 19 | Mai wanka mai iyo (seti daya) | Aiki: Cire alamomin, iyakoki da sauransu akan Ƙarfin mota: 3kw Motar babban yatsan hannu: 1.5kw Abubuwan da ke hulɗa da ruwa an yi su ne na SUS304 | ||||||
| 20 | Babban saurin gogayya mai wanki (seti daya) | Aiki: Cire mai da sauran ƙazanta Rotor shaft ta hanyar daidaita ma'auni mai ƙarfi. Sanya kushin roba don rage surutu Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| VII | Bangaren Dewatering da bushewa | |||||||
 | Tare da haɗin kayan aikin bushewa da bushewa na thermal, damshin abun ciki na flakes kwalban kafin marufi zai iya kaiwa ƙasa da 1%.Na'ura mai rarraba Zig-zag tana cire fim da abubuwa masu haske a cikin kwalabe don cimma mafi kyawun ingancin samfurin.Ƙarshen samfurin silo tare da na'urar girgizawa zai iya haɓaka yawan yawa yadda ya kamata don rage yankin yadi da farashin sufuri. | |||||||
| Fasaloli: Rashin ruwa da bushewa: Abubuwan da ke cikin danshi na samfurin ƙarshe shine mahimmin alamar ƙima don sake amfani da PET.Ingantaccen bushewar injin yana shafar ingancin samfurin da aka gama da ƙimar amfani da makamashi a cikin tsarin sake yin amfani da su.An yi la'akari da nau'o'i daban-daban na tsarin samarwa a cikin tsarin zane.Shafi na musamman da aka ƙera da allon hana rufewa na iya cimma mafi girman fitarwa, mafi ƙarancin abun ciki na samfur, da ƙarancin gazawa.Tsarin tsarin duka yana sa kayan aiki mai sauƙi. Cire ƙura na Zig-zag: Haɗe tare da shekaru masu yawa na gwaninta a sake yin amfani da flakes na PET, ƙurar PET za ta yi tasiri mai mahimmanci akan samar da samfurori na ƙasa, musamman a cikin tsarin samar da POY da PET flakes, abubuwan da ake bukata don ƙura suna da matukar tsanani. , Wannan kayan aiki na iya yadda ya kamata Rabuwar ƙura da alamar filastik mai kyau a cikin kwalban kwalba. | ||||||||
| 21 | Centrifugal bushewa (seti daya) | Aiki: Cire mai da sauran ƙazantaSassan da ke hulɗa da rigar flakes an yi su ne daga SUS304 | ||||||
| 22 | Na'urar busar da iska mai zafi& sufuri (seti daya) | Aiki: Hana splashing abu da sauƙaƙe tsari dangane da na gaba tsari.Yi amfani da iska mai zafi don bushe kwalban PET don rage danshi Sassan da ke hulɗa da rigar flakes an yi su ne na SUS304 | ||||||
| 23 | Zig-zag kura mai cirewa (seti daya) | Aiki: don keɓance ƙananan alamun ƙima da ƙura daga flakes PET. Ƙarfin motar: 3kw + 1.5kw Abubuwan da ke hulɗa da flakes an yi su ne na SUS304. | ||||||
| 24 | Tasha shiryawa (seti daya) | Aiki: don ajiya na wucin gadi don flakes PET. Abubuwan da ke hulɗa da flakes an yi su ne na SUS304. | ||||||
| VIII | Tsarin Kula da Lantarki | |||||||
 | Haɗaɗɗen tsarin kula da layin sake amfani da kayan aiki yana bawa manajojin masana'anta damar sarrafa ayyuka masu zuwa: - Hanyoyin fasaha don duk canjin aiki, gami da rajista da adana bayanai - Yanayin injin, kayan aunawa da sigogin fasaha na injin - Yiwuwar saita sigogi na fasaha daga nesa Shirin da aka shigar akan mai sarrafa dabaru zai iya sarrafa tsari cikin sauƙi. Ana shigar da shirin akan kwamfutar da aka haɗa zuwa mai sarrafa dabaru na shirye-shirye. | |||||||
| 25 | Tsarin sarrafa wutar lantarki | Gidan kula da wutar lantarki: tsayi 2200mm (ciki har da tushe), nau'in majalisar da aka haɗa (har zuwa ɗakunan katako na 4), kofa ɗaya, gami da na'urar haske da na'urar samun iska. PLC: alamar Siemens; Tsarin shigarwa na dijital: shigarwar 24VDC DC, nau'in haɗakarwa na hoto; Tsarin fitarwa na dijital: zaɓi 24VDC, 0.5A, fitarwar transistor, wutar lantarki nau'in haɗin kai; Tsarin shigarwa na Analog: tare da aikin bincike; Tsarin fitarwa na analog: tare da aikin bincike; Allon taɓawa: Brand Siemens. Ƙananan wutar lantarki: alamar Siemens; Relay na matsakaici: alamar ABB; Sarrafa Mai Canjawa: Brand Chint. Ammeter, voltmeter, ƙarfin lantarki jerin canjin lokaci, mai canzawa na yanzu: iri Chint. Abubuwan da aka tanada ta hanyar lantarki: PROFIBUS-DP da Ethernet-TCP. | ||||||
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